Metal Cold Rolling and Galvanizing Plant - 27377

This is a gp, cold rolling and galvanised plant. It is a running plant at present.

The detail is as follows:

SHED:-

1.width-70ft*length-325ft*height-55ft with 15/5mt crane new.

2.60*225*55ft with 40 & 15mt crane.

3.40*225*55ft with 25mt crane.

4.40*150*55ft.

5.50*200*40ft.

6.50*200*40ft.

7.40*60*40ft.

8.40*60*40ft

LAND:-

TOTAL LAND IS 41/2 AKER,16 room of rcc for staff colony,one hall 60*40,one office 60*40.

Production:-

4ft sheet of cr can be produce in this plant.

At present 2.5 (i.e)12 gage hr coil is used to make .30 and width 3ft of cr coil total production 3000mt minimum per month depends upon the material availability of hr coil.

Galvanized division produce 100mt perday.

1. 4 Hi Reversing Cold Rolling Mill of Make IHI JAPAN

Data Sheet:-

      Min. Thickness Rolled : 0.16 mm

      Maxm. Width Rolled  : 1250 mm.

      Mill Speed   : 300 MPM.

      W/R Ø    : 430-390 mm.

      B/up Roll Ø   : 1390-1290 mm.

MECHANICAL

1. Pay Off Reel with Coil Jack
2. Pinch Roll Cum Leveller
3. Entry Guide cum Pressure Pad
4. Entry Tension Reel/ Delivery Tension Reel complete with gear box, brakes and DC motor
5. Deflector Rolls
6. Complete mill housing with distance plate etc
7. Tail Holders
8. Main Mill Gear Box / Pinion Stand/ DC Motors
9. Complete Screw down system
10. Roll balancing system with hydraulic power pack
11. Hydraulic power pack for all the units
12. Gear oil lubrication system with pump & pipeline
13. Morgoil lubrication system with pump & pipeline
14. Coolant system with pumps, filtration system and pipeline
15. 8 no of Back up chowk
16. 12 no of work roll chowk
17. 4 no of back up roll
18. 10 no of work roll
19. water complex with pump and pipeline
20. complete pipeline for all the hydraulic, morgoil, rolling oil, water line, pneumatic line etc
21. Air compressor 2 no
22. Potter bar for work roll changing
23. Trolley for back roll changing complete with hydraulic cylinder and power pack
24. Reverse osmosis water system for coolant oil
25. Soft water plant for circulation of water in the plant

ELECTRICAL

1. 2 no of transformer of capacity 2 mva and 3.5 mva
2. VCB
3. Power Distribution Board
4. Mill System, thyristor stack, DC Drive, ACB etc complete supplied by L & T
5. Automation, PLC control supplied by L & T
6. Thickness Gauges 2 no supplied by ECIL, Hyderabad
7. MCC panel
8. DC Motor Mill 1250 KW
9. DC Motor ETR/DTR 750 KW each
10. All the auxiliary equipment are fitted with AC Motor
11. Control desk etc
12. Complete electrical cabling
13. Air condition plant required for panel room

Rewinding Line:-

1. POR Solid Drum Type
2. Pinch cum Deflector Roll (AC Motor Driven)
3. Hydraulic up cut Shear
4. Side Guide
5. Slitter (AC Motor Driven)
6. Scrap Winder
7. Tensioning Unit
8. Exit Pinch cum Deflector Roll
9. Exit Apron
10. Recoiler (DC Motor Driven)
11. Coil Car with Saddle

Roll Grinder Make- WMW, Capacity 1000 mm Roll Ø Original & Modified to suit Our B/up Roll.

Crane Capacity 40 T/ 15 T

Compressor- 2 Nos.- 1 No. Reciprocating & Other Screw Type 200 cfm capacity.

2. Pickling Line

MECHNICAL

1. Pickling line Double Cone Uncoiler (AC Driven)
2. Snubber Roll AC Motor Driven
3. Coil Car with Coil Saddle
4. Peer Apron
5. Pinch Roll Cum 5 Roll Flattener
6. Entry Hydraulic Shear
7. Side Guide
8. Pinch Roll Driven
9. Loop Pit with Quadrant Roll & Guide
10. Pinch Roll Driven
11. Acid Tank 40 Mts long with 2 Nos. 900 mmØ Sink Roll
12. Squeeze Roll
13. Cold water Rinse Tank
14. Squeeze Roll
15. Hot water Rinse Tank
16. Squeeze Roll
17. Hot Air Dryer
18. Tensioning Unit
19. Exit Shear
20. Exit Deflector Roll
21. Recoiler With Pusher Plate (DC Motor Driven)
22. Complete Electrical System
23. Complete Hydraulic System
24. Acid Storage System
25. Hot water Generator
26. Fume Exhaust System
27. Effluent Treatment Plant

ELECTRICAL

1. Complete panel with DC Drive
2. PLC control system, control desk etc
3. DC motor 100 kw
4. All the auxiliary equipment are fitted with AC Motor
5. Complete electrical cabling

   Pickling line 1250 mm width

   C) Work Shop

1. Grinding Machine make WMW Germany suitable for grinding of Back up rolls and work
2. 3 no of lathe
3. Drill Machine
4. Sapper
5. Cutting machine

   D) E.O.T Crane 3 nos (40 ton/ 15 ton, 25 ton and 15/5 ton)

E) Complete E.T.P Plant for acid treatment with pumps, motor, gear box, filter press, agitator with electrical panel and cabling etc

   F) Continuous Galvanizing Line 1000 mm wide flux type with provision for Annealing furnace.

MECHANICAL

1. Pay Off Reel with feeder table 1 and coil car
2. Pinch Roll 1
3. Pay Off Reel with feeder table 2 and coil car
4. Pinch Roll 2
5. Threading table
6. Entry Shear
7. Seam welder for joining coil end at entry
8. Bridle roll assembly 1
9. Entry vertical accumulator
10. Steering unit 2
11. Bridle roll assembly 2
12. Degreasing unit
13. Rinsing unit
14. Pickling unit
15. Cold rinsing unit
16. Hot rinsing unit
17. Pre heating furnace
18. Zinc furnace with zinc bath
19. Jet wiping equipment two with two no of air compressor
20. Cooling tower
21. Water quenching unit
22. Chromating unit
23. Hot air dryer
24. Logo Marker
25. Bridle roll assembly 3
26. Steering unit 3
27. Exit vertical accumulator
28. Steering unit 4
29. Bridle roll assembly 4
30. Exit shear
31. Pinch cum deflector roll assembly
32. Threading table
33. Tension coiler
34. Exit coil car
35. Edge guide system
36. Misc table,roll, etc
37. Hydraulic system,5 no hydraulic power pack
38. Pneumatic system
39. Complete hydraulic, pneumatic, water pipe line etc
40. Spare rubber roll and other roll

   ELECTRICAL

1. AC DRIVE, PLC , Control panel complete with cabling and all other electrical unit as required
2. Air condition

7. Complete Corrugation Line with electrical
8. Cut to length with electrical

Plant is in running