Fully Automatic Monoblock Filling, Plugging, Capping Machine Tooled To Run Customer's Supplied 10mL Roll On Bottles, Rollerball Plugs and Screw Caps
Monoblock Machine consisting of Approx. 12-24 stations utilizing puck-style starwheel which will control the containers throughout the entire filling, roller ball inserting, & capping process. Each station will consist of multiple functions in order to automatically fill, plug, & cap customer's supplied bottles @ speeds of 40ppm or higher.
Finished product will be automatically removed/ejected from the puck starwheel onto an exit chute.
-1 Year Warranty (Excluding standard wear parts such as rubber bottle grippers, rubber capping chuck inserts, piston gaskets/seals, etc.). Spare wear parts to be included with the machine.
Automatic Filling:
-2 Head Filling Station. Utilizing (x2) Peristaltic Or FILAMATIC Filling Pistons in order to achieve a gradual fill (Each pump to be adjustable to desired fill volume)
-Filling Station to be equipped with all necessary sensors, including no-bottle no-fill
Automatic Plug Inserting:
-Machine will consist of a vibratory bowl feeder and vibratory inline track to orientate customer's supplied plugs.
-Automatic Plug Inserting Station to properly apply customer's supplied plugs onto customer's supplied bottles
-Equipped with all necessary sensors including, but not limited to: no-bottle no-plug, vibratory bowl level sensor, & vibratory inline track sensor to ensure plug feeding system is kept sufficient
Automatic Cap Placement:
-Machine will consist of a vibratory bowl feeder and vibratory inline track to orientate customer's supplied caps
-Automatic Cap Application Station to properly apply customer's supplied caps onto customer's supplied bottle and start the thread onto the neck of the bottle, ensuring correct cap placement
-Equipped with all necessary sensors including, but not limited to: no-bottle no-cap, vibratory bowl level sensor, and vibratory inline track sensor to ensure cap feeding system is kept sufficient
Final Torque Station:
-Automatic Final Torque Station, Equipped With Appropriate Clutch To Achieve Consistent Cap Torque At Industry Spec For Customer's Supplied Roll On Screw Caps (TBD in order to best suit customer's application.)
-Bottle Gripping system to control the container and prevent spinning or lifting while final torque is being applied
-Filled & finished containers will then automatically exit the starwheel for any downstream operations.
-Machine will be controlled through a PLC and HMI Touch Screen Controller, where any necessary adjustments can be made quickly and easily.-Machine equipped with all necessary sensors/controls/E-Stops, etc.
-Bottle presence sensor at infeed of machine, as well as at each station such as: Filling Stations, Plugging Station, Capping Station, Etc.-With all necessary tooling to run customer's supplied bottle, rollerball plug, & cap components
-Power Requirements: 120VAC, 1 Phase
All Monoblock Machines are custom-built to order at our in-house facility in NY and will be tooled to your bottles/caps & other components.
Estimated Lead Time: Approx. 12 weeks from receipt of cleared payment.
(Please be advised that any warranty/guarantee/return policy provided from the seller is between the buyer and the seller only. Bid on Equipment is not and cannot be held responsible in any way. Please reference our Terms and Conditions for further information.)
Additional Prep Fees May Apply