Surgical Mask Production Line for Sale

The 3-ply mask production system offered here combines efficiency and safety features with a first-class mask of type II / IIR optimized for high wearing comfort. The integrated extra module "Single Pack" enables the mask production machine to pack each mask individually wrapped at full speed of up to 800 masks / min. The film rolls also have an autosplice function, so that the system weld the film together on the fly while unit operation.

The mask is made up of 3 layers of non-woven material:
- An outer layer of spunbond
- A meltblown filtration layer
- An inner layer of spunbond
- nosepiece
- Elastic ear band

These product features are realized thanks to the use of precise welding rollers, a modern and intuitive HMI with touchscreen function for simple and clear operation, as well as web guiding systems implemented. Intelligent sensors ensure that the material levels are precisely determined. If a low material level is detected, the material is welded to one another using the autosplice function without stopping the system.

Plant details:
- Solid, high-quality system structure with over 25 tonnes for maximum stability
- Pneumatic material winding shafts for flexible and easy exchange of the rolls
- Pneumatic material winding shafts in double design for quick set-up times and convenient handling
- Adjustable web tension through pneumatic modules
- Autosplice function for convenient material welding at the end of the roll
- Individually controlled winding shafts for maximum precision
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- Servo driven unwinder, PLC control
- Sensor technology for material presence control
- Automated alarm & stop function in the event of material tear
- Web guiding for maximum precision of the raw material
- Large and intuitive touchscreen
- The touch screen can display the diameter of the rolls, the material ratio, the servo load and alarm codes
- The machine speed can be conveniently set on the touchscreen
- Error messages can be tracked in the alarm and error history. These include:
Raw material, joining, splicing and fan defects
- The production quantities and other details can be viewed on the HMI aswell

Performance data:
- Power consumption: on request
- Power connection: 380 V / 50 Hz
- Number of cycles: up to 800 masks / min. - depending on the material
- Carton: depending on the packaging format
- Compressed air: 6-8 bar with sufficient volume / reserve
- Dimensions: 15 m x 4 m x 3 m (LxWxH) - different depending on the equipment
- Weight: 25 tonnes - varies depending on the equipment

System modules:
- Nose wire unit
- Unwinding units for spunbond, meltblown and ear loop with automatic splicing unit
- Face mask side embossing unit
- Triple folding face mask.
- Face mask on the side embossing unit
- End cutting unit (high speed steel)
- Product exit conveyor
- Single pack packaging module
- Security doors with sliding construction

We would be happy to offer you a holistic solution suitable for your application. Call us for this!

MACHINE NAME: Full servo face mask machine Model XE-50001.

MAIN PARAMETER
a. Machine direction: From left to right
b. Machine products: 3 PLY Ear-loop Face Mask 175*95mm (Individual package mask)
c. Design speed: 1000 pieces/minuted.
Guaranteed speed: 800 pieces/minutee.
Finished products rate: ≥97%f.
Efficiency: ≥85%g.
Power Supply required: 90KVA,380V, 3ph, 50hzh.
Machine Noise: ≤85dBi.
Air consumption: 2000-3000L/minj.
Air supply: 0.5-0.8 Mpak.
Machine color: RAL70012.

MACHINE PERFORMANCE
a. Machine adopt full servo motor driving design with auto splicing unit.
b. Air shafts for unwinding (designed for 3") .
c. Auto reject defects during production.
d. Web guiding system adopted for main raw materials to increase the acceptance and performances.
e. Raw materials auto unwinding system with tension control.
f. Interface adopted specialized industrial computer, humanized design and easy control, real time datacollection and alarm warning.

3. PRODUCT STRUCTURE
Outer spun-bond non woven + Melt blowing non woven + Inner spun-bond non woven + Elastic nonwoven(ear ribbon) + Nose bridge + Pouch film(PE)

3. SPARE PART LIST
Item Qty
Tools 1 Set
Flat cutter 2 Pcs
Optoelectronic switch 2 Pcs
Standard button 2 Pcs
Contactor 2 Pcs
Magnetic valve 2 Pcs
Electrical bar 4 Pcs
Thermocouple 2 Pcs
All types of fuses 2 Pcs each
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Additional Prep Fees May Apply