CHTC Spunbond Nonwoven Machine | Textile - Other

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    Item Details

    Item Id 398346
    Item #: 398346
    Item: CHTC Spunbond Nonwoven Machine
    Model #: CHTCM200102
    Serial #: CHTCM200102
    Year Built: N/A
    Location: Turkey
    Price: $970,000.00


    This equipment is suitable for the production of spunbond nonwovens with a variety of colors and different properties using PP chips as main material mixed with master batch, antioxigen, anti-pilling agent and flame retardant.

    Ⅰ. Application
    This equipment is suitable for the production of spunbond nonwovens with a variety of colors and different properties using PP chips as main material mixed with master batch, antioxigen, anti-pilling agent and flame retardant.

    II. Design Basis
    1. Project data
    Raw material: Polypropylene chips (Melt index: 30-40g/10min, with variation not more than 1% for each batch; Melt point: 166℃; Ash content: <0.15-0.25%)
    Annual output: 2000 tons (say 8,000hours based on 2.2denier single filament )
    Extruder size: φ130×32
    Max. winding diameter: 1000mm
    Process speed: 10-130m/min
    Installed power: approx. 700kW

    2. Product specifications:
    Web width: 1600mm
    Single filament titer: 1.8-2.2 denier
    Web weight: 10-150g/m2

    III. Process flow:
    Feeding (suction, dosing and mixing)→melting and extruding (with recycle extruder)→filtering→metering→spinning→quenching→airdrawing→forming→calendering→winding→slitting

    IV. Description of unit machines
    1. Dosing and mixing system
    1.1 Function
    Chips are transported by a suction system from the ground to the dosing and mixing system on the third floor. Main material and auxiliary materials can be prepared as per a certain ratio. The whole system consists of the following:
    Consisting of a main material tank, two auxiliary tanks, a mixing tank, a suction device, a metal detector, complete with an alarm unit for low and high chip levels, automatic control of feeding.
    The main material is suctioned automatically with the ancillary material filled manually. Dosing screws are used for filling proportionally.
    1.2 Technical data
    Max. feeding capacity for main material: 480kg/hr
    Volume of storage hopper: 0.6m3
    Max. mixed components: 3

    2. Extruder
    2.1 Function
    Used to melt and extrude PP chips mixed with master batches and additives such as antioxidant, anti-pilling agent and flame retardant agent, including chip inlet, automatic temperature controls, cooling system, alarm system for all the heating zones with temperature meter, solid relay and pt100 platinum resistance.
    2.2 Technical data
    Max. extruding capacity: 350kg/hr
    Diameter of screw: 130mm
    L/D: 32
    No. of heating zones: 7

    3. Spinning machine,
    3.1 Function
    The melt coming from the extruder becomes filaments after passing through the filter, melt distribution line, metering pump and spin packs. It also includes automatic heating and insulating system, pressure indication and control system behind filtering screen.
    3.2 Technical data
    3.2.1 Output: 2000 tons/year
    Single filament titer: 1.6-2.2denier
    Web weight: 10-150 g/m2
    3.2.2 Melt prefilter
    Filtering precision: 60μm
    3.2.3 Metering pump and its drive
    Metering capacity: 200cm3/r
    Driven by an inverter-controlled synchronous motor
    3.2.4 Spinning beam
    With electrical heating
    No. of heating zones: 13
    3.2.5 Melt distribution line
    With electrical heating
    3.2.6 Spin pack
    No. of holes: 8782
    Hole diameter:Φ0.5mm
    L/D ratio:5
    Material for spinneret and distribution plate: heat-resistance SS
    3.2.7 Monomer suction device
    Drag motor: 2.2kW

    4 Edge recycle extruder
    4.1 Function
    Used for recovery of edges, including A.C. regulating motor for recovery screw and complete temperature control system composed by temperature meter for each heating zone, solid relay and pt100 platinum resistance.
    4.2 Technical data
    Screw size: φ105 x 15

    5 Quenching and drawing system
    5.1 Function
    Used for the cooling and drawing of filaments, including a quenching chamber, upper drawing channel, middle drawing channel, lower drawing channel, and diffusion air duct. Double-side quenching is employed.
    5.2 Technical data
    Nominal working width: 1600mm

    6 Web former
    6.1 Function
    Used as carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a pre-pressing roller
    6.2 Technical data
    Max. mechanical speed: 150m/min
    Process speed: 10-130m/min
    Air permeating ratio of web forming belt: 7000-8000m3/h.m2

    7 Calender
    7.1 Function
    Used for bonding formed webs by pressure and heating.
    7.2 Technical data
    Process speed: 10-130m/min
    Working width: 2000mm
    Type of rollers: engraved upper roller and plain lower roller

    8 Winder
    8.1 Function
    Used for winding the bonded webs on rolls.
    8.2 Technical data
    Process speed: 10-130m/min
    Working width: 2000mm
    Max. winding diameter: 1000mm

    10 Electrical Control
    10.1 Controlled by SIEMENS PLC and touch screen.
    10.2 Inverters to be Siemens

    Additional Prep Fees May Apply


    Height: N/A
    Width: N/A
    Length: N/A
    Weight: N/A
    Prep Fee: N/A
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