BASIC MACHINE, consisting of:
Machine frame made of stainless steel
Max. possible tray depth 130 mm
Servo actuated lifting system
Automatic die locking system. Allows fast and easy die change without tools and automatic connection of all die utilities without cables, hose connections, etc.
Gripper system for exchangeable tray grippers
Operation of machine is possible from either side. Machine direction is from right to left.
SAFETY
Interlocked side frame claddings at lifting systems (with magnetic switches)
Set of protective lids made of stainless perforated plate
FILM UNWINDS
Film unwind FA 80, 3" core−ø; mechanic clamping of the film reel with parameter driven low web indicator and end of web detector
Film advance for precise positioning and perfect film transportation
Film buffer system via reserve loop, system provides for a constant film tension during the film advance
Residual film rewind for controlled rewind of the film rest grid
PRINT REGISTRATION
Photoelectric print registration, type DMS 80, for top web, for processing of register−printed films
PNEUMATIC EQUIPMENT
Evacuation system UV 5 (for MAP)
Gas−flushing system VBS91 for oxygen concentrations equal or less 20%
Emptying of the gas container via button on the operating terminal
Special program for evacuation with gas−purging (not for O2−gas−flushing)
ELECTRICAL EQUIPMENT
Separate power supply for IPC processor
Processor is separately detachable in the control cabinet (circuit breakers), for shortening of the run−up time of machines after machine deactivation
Electric equipment in Canadian execution
2 x Control cabinet heater (to prevent condensation)
Machine control IPC 06 operating system Windows XPe, high temperature−, vibration−and EMC stability
Equipment:
Intelligent bus terminal system with integrated diagnostics
Ethernet−interface, integration in company network also possible subsequently without hardware change
Number of inputs and outputs depending on machine equipment
USB interface integrated in the operating terminal, with cover made of stainless steel
Number of temperature control loops depending on machine equipment, appropriate to PT 100 thermo couples
Recipe store for 500 recipes, recipe management with alphanumeric input
External data backup of recipes on memory stick possible
High data security by uninterruptible power supply
Touch screen−terminal 12,1" colored, jet water secured in IP 65 stainless steel enclosure and LED
backlight
User interface HMI 2.0
Servicetool
Imagetool on USB−Stick, for a complete backup and recovery of the control software
**** Basic equipment CSA circuit breaker ****
4 x CSA circuit breaker, required for each heating circuit
Hardware per installed temperature control loop, with PT 100 temperature
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2. VACUUM PUMP
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Busch R5−RA 0630, 3 x 440−480 V / 60 Hz, for evacuation
Nominal capacity: 760 m³/h
Connected load: 18.5 kW
With star−delta starter unit 480 V / 60 Hz, Bypass 220 V / 60 Hz, UL/CSA certified
Additional External Pump Information:
Control: On/Off control signal for pump supplied with Multivac machin
Voltage: 460 VAC 3 phase
Starter: Electromagnetic starter supplied with pump
Power: Customer to supply separate 460V power drop for pump
Cooling: Air cooled pump, no additional cooling requirements
Stand: Pump placed on the floor with the standard rubber feet supplied
Location: Pump to be located within 25 ft. of Multivac machine
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3. TRANSPORT SYSTEMS
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Feeding system with drag chain incl. Control cabinet
for single track execution
Tray transport with chain and carriers
Chain pitch: 8"
Total length: 7463 mm (drag chain protrudes into machine)
Specified size: 576"
Loading area: 6618 mm
Tray transfer directly from drag chain to transfer conveyor
Incl. oil lubrication of the drag chain
Operating modes: Format advance, row advance, etc.
Basic module drag chain feeding
consisting of drive module and chain tension module
2 x Extension module for drag chain feeding B24
2 x Additional stand
Mounting kit for external conveyors
Transfer conveyor, consisting of conveyor rack and belt
incl. drive unit and locking device for die length 1025 mm
Discharge conveyor, consisting of conveyor rack and belt
incl. drive unit and locking device for die length 1025 mm
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4. Denester and Equipment
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Rack "AnyTray Rack Standard"
Trays are dropped on existing conveyor belt
Capacity: up to 120 trays per minute
Performance depending on tray quality and tray geometry
Generally denesting trials with original trays necessary
Controled by internal signal or from external machine
Connection:
Electric: 1x230V, 50Hz, V N−PE
Pressured air: 7 bar
Spareparts for "AnyTray Rack Standard"
Denester head "AnyTray Denester Standard", Standard Tray
for max. tray size: 280 mm x 280 mm
outer dimension: 500 mm x 500 mm
Denesting principle: Wheels, only one tray per cycle
Capacity: up to 120 trays per minute
Performance depending on tray quality and tray geometry
Generally denesting trials with original trays necessary
Spareparts for "AnyTray Denester"
Installation allowance for:
Rack "Any Tray Rack" incl.denester head or
Rack "Any Tray Rack Ready Meals" incl.denester head
Note: Denester equipment to be supplied from Multivac’s Kansas City location.
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5. Die Set :
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Max. cutting dimension: 1025 mm x 360 mm
Basic Die
Execution: MAP (Outside−Cut)
5−pockets (1−tracks, 5−rows)
Max. possible tray depth: 130 mm
Min. tray depth: 25 mm
Max. tray depth: 110 mm
Easy open corner: Yes
Film width: 214.18 mm − 259.18 mm
Cutoff length: 955.9 mm
Format no.: 98668 − 930
Tray specification:
King Yuan Fu Packing Co (177.56mm x 177.56mm), Type: PET, Depth: 71.05 mm
min. product weight: 454 g, max. product weight: 454 g
Film specification:
Top web (flexible), Type: laminated, Width: 214.18 mm up to 259.18 mm,
Thickness: 4 mil
Product: Ready to Eat Salad 16 oz
Note: This die is intended to run ‘MAP¿ applications only
Note: Trays will have one peel corner.
Sealing die lower part
Sealing die upper part
Tray receiver, execution for plastic trays
Tray lifter
Flange gripper
Adapter for aligning of top web reel to sealing die
Web width 214.18 mm (170 − 240 mm), for core−Ø 3"
Die spare − parts
Set of spare knives, Standard execution
Set of spare seal plates
2 x Set of spare sealing gaskets
Set of spare diaphragms
Set of spare rod heaters
Additional Prep Fees May Apply
